Furnaces for Hardening Long Components
Furnaces for hardening long components are essential equipment in the metallurgical industry, where hardening and strengthening of long elements made of steel, aluminum, and other metals are required. Thanks to advanced technology and robust construction, these furnaces ensure precise and effective hardening processes, leading to excellent quality and durability of metal products.
Steel Construction
The furnace for hardening long components is designed for strength, efficiency, and precision. It consists of:
Hardening Chamber: Made of durable materials, providing the necessary space for placing long components for hardening.
Heating Element: Located inside the chamber, it consists of Kanthal A-1 resistance wire embedded in refractory plates.
Temperature Controller: Equipped with advanced PID functions, enabling temperature and time programming.
Temperature Sensor: Monitoring the temperature inside the furnace to ensure precise process control.
Loading System: Allows for convenient and safe loading and unloading of long components from the side of the furnace.
Custom-Fabricated Furnaces for Long Components Hardening
If you have any doubts or need to customize the furnace to specific production requirements, we offer expert advice based on years of experience in the metallurgical industry. Our goal is to provide clients with the best solutions that meet their expectations and ensure efficiency in the hardening process of long components.
Industries Where Hardening Furnaces are Applied:
Automotive Industry: For the production of engine components, exhaust systems, and other car parts that require hardening to increase strength and durability.
Tool Industry: For producing hand and machine tools such as wrenches, hammers, mills, and drills, which require hardening to enhance their hardness and durability.
Metalworking Industry: For producing machine components, tool holders, cutting tools, and injection molds that need to be hardened to withstand extreme working conditions.
Energy Industry: For producing components for power plants, wind turbines, and other energy installations that need to be hardened for reliability and durability in harsh working conditions.
Metallurgical Industry: For producing structural components for steel mills, industrial furnaces, and other devices that require hardening to ensure strength and durability.
Construction Industry: For producing structural elements like rebar, steel profiles, and precast elements that need to be hardened to increase their resistance to loads and weather conditions.
Woodworking Industry: For producing tools and machines used in woodworking, which need to be hardened to enhance their durability and effectiveness.
Basic Furnace Specification for Hardening Long Components:
Insulating Material: We use high-quality ceramic fiber with energy-efficient multi-layer insulation. This ensures low external temperature, resulting in effective energy consumption.
Heating Chamber: Made of impregnated ceramic plates that are resistant not only to high temperatures but also to challenging working conditions, ensuring the reliability and durability of the device over time.
Heating Element: The furnace is equipped with a spiral made from Kanthal A-1 resistance wire, placed in replaceable refractory plates. This ensures effective and uniform heating of materials, which is critical for the hardening process.
Temperature Controller: The PID type controller allows precise temperature programming, and the continuous operation function ensures process stability. Additionally, the step programming option allows for process customization.
Temperature Setting Accuracy: Every 1°C guarantees maximum precision in metalworking, essential for achieving uniform product quality.
Temperature Sensor: We use a type K thermocouple, ensuring accurate temperature measurement inside the chamber, allowing precise monitoring and control of the hardening process.
Additional Options:
Step Programming Temperature Controller: For clients requiring more advanced features, we offer a temperature controller with step programming, allowing even greater control over the metalworking process.
Reinforced Floor: To increase durability and stability, we offer a reinforced floor option that provides additional strength in demanding working conditions.
Basic Dimensions
| Chamber Dimensions | Loading Method | Maximum Temperature [°C] | Power [kW] |
|---|---|---|---|
|
300 x 200 x 850 |
Side Loading |
1150 |
6,5 |
|
300 x 200 x 1000 |
Side Loading |
1150 |
10 |
Didn’t find the perfect size? Send us an inquiry, we love challenges!
Example Realizations by Elektrocast:
